MOCOM Futura B22
MOCOM · Model Futura B22
6 Sterilisation programs, most of which are suitable for the sterilising of complex hollow instruments type A such as dental handpieces and reusable aspirator tips, as well as hollow surgical instruments used in surgery and some specialist medical practices. Type B conforming to EN 13060:2004, but with a choice of B and various S type cycles. This means you can save time – not everything has to be put through the longer B type cycle! 4.3 inch colour touch-screen display with clear easy to understand icons for simplicity Programmable test cycle start designed to save you time by setting and running test cycles first thing in the morning before you get to your practice. Secure traceability allows identification of users by means of unique personal ID codes and provides post-cycle parametric release on-screen. Choose the way you capture reports: All executed sterilisation processes are recorded on the internal memory and can be downloaded (in PDF format) onto a PC via the included USB or Ethernet, or via an optional Wi-Fi connection. Alternatively the printers available are a standard printer that gives traditional paper printouts of Sterilisation cycle data, or a Bar Code printer to create labels which helps identify sterilised material and allows cycle data to be scanned to patient records. A built in water conductivity sensor incorporated in the tank automatically ascertains the quality of the distilled water being used and warns the operator should it be unsuitable. An advanced multi-stage vacuum system for complete air removal, even from hollow, porous materials, B Futura autoclaves are equipped with an effective final vacuum drying phase that eliminates every last trace of moisture from any load. The new steam generation system, efficient hydraulic circuit and sophisticated electronic control (which feature high-precision sensors) ensure extremely fast cycle execution and excellent stability of thermodynamic parameters. Easy to access water fill & empty tanks, which feature large doors, are easy to access, inspect and sanitize. New door locking mechanism has been designed to ensure safety and ease of use. It allows emergency recovery of the load in the event of a power supply failure. A multitude of accessories are also available for your Futura to increase your sterilisation efficiency.
Key tips
- ·A failed biological indicator means the entire load is not sterile - no exceptions, regardless of how the cycle printout looks.
- ·Door gasket wear is the most common real cause of a failed vacuum/pressure test - check it before deeper diagnostics.
- ·Water quality directly affects steam-cycle validity - don't ignore scale or mineral buildup.
Typical Failure Modes
Compiled for this model from its own documentation and established engineering knowledge for this equipment class - not from a verified service record. Confirm against the manufacturer's service manual.
Cycle fault / will not reach sterilization parameters
HighSymptoms: Cycle aborts, temperature or pressure not reached / held, failed BI or chemical indicator.
Root cause: Heater / element fault, a door-gasket leak, a steam-generation or water-fill fault, a blocked chamber drain / strainer, or a temperature / pressure-sensor fault.
Door / gasket seal fault
MediumSymptoms: Steam leak at the door, door will not seal, lock or unlock, pressure will not build.
Root cause: Worn door gasket or a door-lock / interlock fault.
Poor drying / wet packs
MediumSymptoms: Instruments / packs come out wet.
Root cause: Drying-phase vacuum / heater fault, an overloaded chamber, or a clogged drain.
Water / reservoir / feedwater fault
MediumSymptoms: Low-water alarm, mineral scale, cloudy chamber, poor steam quality.
Root cause: Empty or scaled reservoir, a fill-valve / pump fault, or use of non-distilled water.
Steam-trap / air-removal / vacuum fault
MediumSymptoms: Failed Bowie-Dick / air-removal test, slow come-up, air pockets.
Root cause: Blocked steam trap, a vacuum-pump / ejector fault, or a check-valve fault.
Printer / recorder fault
LowSymptoms: No or faint cycle printout.
Root cause: Thermal print head or paper.
Serviceable Parts & Consumables
Serviceable items for this model, compiled from its documentation and engineering knowledge for this equipment class. Service class and relative cost are estimates, not manufacturer figures; no part numbers are given. Confirm intervals and pricing against the manufacturer.
Door gasket
Class Periodic replacementRel. cost $$R&R Fairly easy
Heating element / steam-generator element
Class Major service partRel. cost $$$R&R Difficult
Chamber / feedwater strainer & fill valve
Class Periodic replacementRel. cost $$R&R Moderate
Temperature / pressure sensor
Class Major service partRel. cost $$R&R Moderate
Steam trap / solenoid & check valves
Class Periodic replacementRel. cost $$R&R Moderate
Thermal print head / paper
Class Periodic replacementRel. cost $R&R Fairly easy
| Part | Service class | Relative cost | R&R difficulty |
|---|---|---|---|
| Door gasket | Periodic replacement | $$ | Fairly easy |
| Heating element / steam-generator element | Major service part | $$$ | Difficult |
| Chamber / feedwater strainer & fill valve | Periodic replacement | $$ | Moderate |
| Temperature / pressure sensor | Major service part | $$ | Moderate |
| Steam trap / solenoid & check valves | Periodic replacement | $$ | Moderate |
| Thermal print head / paper | Periodic replacement | $ | Fairly easy |
Relative cost: $ lowest · $$$$ highest service-part cost for this equipment class. Not a price.
PM Checklist
Preventive-maintenance tasks typical of this equipment class. Perform to the manufacturer's procedure and your facility's policy - this is general reference, not a schedule for this specific unit.
- ·Daily biological and chemical indicator test loads
- ·Door gasket / seal inspection
- ·Steam trap and drain strainer cleaning
- ·Annual full PM and pressure-vessel certification
Troubleshooting Approach
A starting sequence for this model, compiled from its documentation and engineering knowledge for this equipment class. Follow the manufacturer's service documentation for the actual procedure.
Symptom: Cycle fault or parameters not reached
- Note the fault code and the phase it aborted in.
- Confirm the reservoir has distilled water and the fill / feedwater path and strainer are clear.
- Inspect the door gasket for a leak and the door lock / interlock.
- Compare the displayed temperature / pressure to independent references.
- Replace the gasket, element or sensor as isolated, then run a BI and a leak / Bowie-Dick test.
Symptom: Wet packs / poor drying
- Reduce the load and re-space so steam and air can move.
- Check the drying-phase vacuum and heater.
- Clean the chamber drain / strainer.
- Confirm packaging is drying-compatible.
- Re-run and inspect for dryness.
Typical Location
Where this class of equipment is typically deployed - general reference, not this unit's own placement record.
- Central Sterile Supply Department (CSSD)
- OR sterile core
- Satellite reprocessing areas
Documents & Manuals
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