MOCOM Futura B22
MOCOM · Model Futura B22
6 Sterilisation programs, most of which are suitable for the sterilising of complex hollow instruments type A such as dental handpieces and reusable aspirator tips, as well as hollow surgical instruments used in surgery and some specialist medical practices. Type B conforming to EN 13060:2004, but with a choice of B and various S type cycles. This means you can save time – not everything has to be put through the longer B type cycle! 4.3 inch colour touch-screen display with clear easy to understand icons for simplicity Programmable test cycle start designed to save you time by setting and running test cycles first thing in the morning before you get to your practice. Secure traceability allows identification of users by means of unique personal ID codes and provides post-cycle parametric release on-screen. Choose the way you capture reports: All executed sterilisation processes are recorded on the internal memory and can be downloaded (in PDF format) onto a PC via the included USB or Ethernet, or via an optional Wi-Fi connection. Alternatively the printers available are a standard printer that gives traditional paper printouts of Sterilisation cycle data, or a Bar Code printer to create labels which helps identify sterilised material and allows cycle data to be scanned to patient records. A built in water conductivity sensor incorporated in the tank automatically ascertains the quality of the distilled water being used and warns the operator should it be unsuitable. An advanced multi-stage vacuum system for complete air removal, even from hollow, porous materials, B Futura autoclaves are equipped with an effective final vacuum drying phase that eliminates every last trace of moisture from any load. The new steam generation system, efficient hydraulic circuit and sophisticated electronic control (which feature high-precision sensors) ensure extremely fast cycle execution and excellent stability of thermodynamic parameters. Easy to access water fill & empty tanks, which feature large doors, are easy to access, inspect and sanitize. New door locking mechanism has been designed to ensure safety and ease of use. It allows emergency recovery of the load in the event of a power supply failure. A multitude of accessories are also available for your Futura to increase your sterilisation efficiency.
Key tips
- ·A failed biological indicator means the entire load is not sterile - no exceptions, regardless of how the cycle printout looks.
- ·Door gasket wear is the most common real cause of a failed vacuum/pressure test - check it before deeper diagnostics.
- ·Water quality directly affects steam-cycle validity - don't ignore scale or mineral buildup.
Typical Failure Modes
Failure patterns typical of this equipment class - general BMET reference, not verified against this exact unit's own service history unless flagged. Severity is a category-level estimate.
Door gasket / seal leak
HighSymptoms: Pressure loss, long cycle, steam leak.
Root cause: Aged rubber gasket.
Steam generator / heater fault
HighSymptoms: No steam, low temp, cycle abort.
Root cause: Failed heating element or scale buildup.
Chamber temperature sensor drift
MediumSymptoms: Temp out of tolerance, failed Bowie-Dick.
Root cause: Sensor aging.
Water quality / feed fault
LowSymptoms: Scaling, conductivity alarm.
Root cause: RO/DI system failure.
Serviceable Parts & Consumables
The parts a BMET typically services on this class of equipment. Service class and relative cost are general engineering estimates for the category, not figures from this unit's documentation. Part numbers appear only when pulled from this unit's own service manual. Always confirm intervals and pricing against the manufacturer.
Steam generator heating element
Class Periodic replacementRel. cost $$$R&R Difficult
Vacuum pump & seals
Class Periodic replacementRel. cost $$$R&R Difficult
Chamber temperature sensor
Class Periodic replacementRel. cost $$R&R Moderate
RO/DI feed cartridge
Consumable.
Class Frequent wear itemRel. cost $R&R Easy
| Part | Service class | Relative cost | R&R difficulty |
|---|---|---|---|
| Steam generator heating element | Periodic replacement | $$$ | Difficult |
| Vacuum pump & seals | Periodic replacement | $$$ | Difficult |
| Chamber temperature sensor | Periodic replacement | $$ | Moderate |
| RO/DI feed cartridge Consumable. | Frequent wear item | $ | Easy |
Relative cost: $ lowest · $$$$ highest service-part cost for this equipment class. Not a price.
PM Checklist
Preventive-maintenance tasks typical of this equipment class. Perform to the manufacturer's procedure and your facility's policy - this is general reference, not a schedule for this specific unit.
- ·Daily biological and chemical indicator test loads
- ·Door gasket / seal inspection
- ·Steam trap and drain strainer cleaning
- ·Annual full PM and pressure-vessel certification
Troubleshooting Approach
A structured starting point derived from the failure modes above. Follow the manufacturer's service documentation for the actual procedure.
Symptom: Door gasket / seal leak
- Confirm the presentation - typically pressure loss, long cycle, steam leak - and note the exact alarm or message and the conditions when it occurs.
- Check the most likely cause first: aged rubber gasket.
- Isolate the affected subsystem using the manufacturer's functional check or self-test, where one is provided.
- If the fault is confirmed and not a field adjustment, service or replace the door gasket / seal per the manufacturer's service documentation.
- Return the device to service only after the manufacturer's functional and applicable electrical-safety checks pass.
- Record the findings, any parts used, and the verification results in the maintenance history.
Symptom: Steam generator / heater fault
- Confirm the presentation - typically no steam, low temp, cycle abort - and note the exact alarm or message and the conditions when it occurs.
- Check the most likely cause first: failed heating element or scale buildup.
- Isolate the affected subsystem using the manufacturer's functional check or self-test, where one is provided.
- If the fault is confirmed and not a field adjustment, service or replace the steam generator heating element per the manufacturer's service documentation.
- Return the device to service only after the manufacturer's functional and applicable electrical-safety checks pass.
- Record the findings, any parts used, and the verification results in the maintenance history.
Typical Location
Where this class of equipment is typically deployed - general reference, not this unit's own placement record.
- Central Sterile Supply Department (CSSD)
- OR sterile core
- Satellite reprocessing areas
Documents & Manuals
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