Thermo Scientific Jouan KR4i
Thermo Scientific · Model Jouan KR4i
Powerful brushless motor: Designed for continuous processing. Blood Banking: 12 x Quin/Quad/Triple bags (buckets 2,000 ml), 8 x Quin/Quad bags with in-line Filter (patented liner, buckets 2,160 ml) or 6 x Quad/Triple bags. Processing: 4 x 1,600 ml, 6 x 1000 ml. Pathology and Research: Accepts up to 504 samples and all types of sample container. Analyzer Sample Preparation: Accepts huge quantities of racks from analyzers of many brands for RIA, Hematology, Biochemistry. Large choice of accessories: Offers three swing-out rotors, a wide selection of accessories and an unparalleled microplate capacity providing the ablity to process up to 48 standard microplates or 12 to 18 deepwell microplates in a single run. Intuitive controls: VIDEOsetTM graphic control system with pictures and messages. Careful sample handling: Liners enable blood bags to be inserted and removed without force. High precision: Microprocessor control of all parameters. Lifetime reproducibility: Guaranteed run to run by automatic High Reproducibility Factor (integral). Ideal for platelet production. True RCF: Using programmed radius allowing for use of adaptors. Ideal for process development: 24 program memory. Accurate temperature control: Patented temperature sensor and software independent of the bowl for better sample temperature control. Convenient: Can run without rotor lid for instant access to samples. Maintenance-free motor: Quiet, brushless induction motor, designed and manufactured by Thermo. Absolute safety: Sealed buckets and microplate carriers certified to IEC 1010-2-020 for biocontainment by C.A.M.R.* Porton Down. Imbalance detection & shutdown, guard barrier, dual lid interlock, current and temperature limitation.
Key tips
- ·Run QC controls before trusting any repair - an analyzer that passes self-test can still report clinically wrong results.
- ·Rule out a reagent lot change before opening the instrument - it can look exactly like a hardware fault.
- ·Centrifuge rotors have a hard retirement age/cycle limit regardless of visible condition - don't eyeball it.
Typical Failure Modes
Compiled for this model from its own documentation and established engineering knowledge for this equipment class - not from a verified service record. Confirm against the manufacturer's service manual.
Will not start / error at start
HighSymptoms: Error code, run will not begin, or aborts shortly after start.
Root cause: Set speed exceeds the rotor maximum, an imbalanced load, the lid / door not locked, an unapproved rotor, or a drive / control fault.
Will not reach speed / excessive noise or vibration
MediumSymptoms: Slow spin-up, rumble, or vibration during a run.
Root cause: Load imbalance, worn drive / motor bearings, a worn drive coupling, or (older units) worn motor brushes.
Timer / speed inconsistency
MediumSymptoms: Run ends early / late, or RPM does not match the setting.
Root cause: Tacho / speed-sensor drift or a control-board fault.
Lid / door will not open or lock
MediumSymptoms: Lid-lock error, will not open after a run, or will not lock to start.
Root cause: Lid-lock solenoid / switch fault, or a run still winding down.
Rotor / bucket wear or corrosion
MediumSymptoms: Visible corrosion, cracks, or a bucket that will not swing; imbalance trips.
Root cause: Rotor / bucket ageing - a safety-critical wear item with a use-life limit.
Serviceable Parts & Consumables
Serviceable items for this model, compiled from its documentation and engineering knowledge for this equipment class. Service class and relative cost are estimates, not manufacturer figures; no part numbers are given. Confirm intervals and pricing against the manufacturer.
Drive / motor bearings & coupling
Class Major service partRel. cost $$$R&R Difficult
Lid-lock solenoid / switch
Class Major service partRel. cost $$R&R Moderate
Speed sensor / control board
Class Major service partRel. cost $$R&R Moderate
Motor brushes (older units)
Class Periodic replacementRel. cost $R&R Moderate
Rotor / bucket set & O-rings
Log rotor runs; retire per the manufacturer's rotor-life programme.
Class Major service partRel. cost $$$R&R Easy
| Part | Service class | Relative cost | R&R difficulty |
|---|---|---|---|
| Drive / motor bearings & coupling | Major service part | $$$ | Difficult |
| Lid-lock solenoid / switch | Major service part | $$ | Moderate |
| Speed sensor / control board | Major service part | $$ | Moderate |
| Motor brushes (older units) | Periodic replacement | $ | Moderate |
| Rotor / bucket set & O-rings Log rotor runs; retire per the manufacturer's rotor-life programme. | Major service part | $$$ | Easy |
Relative cost: $ lowest · $$$$ highest service-part cost for this equipment class. Not a price.
PM Checklist
Preventive-maintenance tasks typical of this equipment class. Perform to the manufacturer's procedure and your facility's policy - this is general reference, not a schedule for this specific unit.
- ·Daily QC controls run and reviewed
- ·Calibration verification per assay
- ·Routine cleaning and decontamination
- ·Scheduled reagent-path and pump-tubing maintenance
Troubleshooting Approach
A starting sequence for this model, compiled from its documentation and engineering knowledge for this equipment class. Follow the manufacturer's service documentation for the actual procedure.
Symptom: Will not start or errors at start
- Confirm the set speed does not exceed the fitted rotor's maximum and the rotor is approved and seated.
- Rebalance the load - opposing positions evenly loaded and paired.
- Confirm the lid / door latches and the lock engages.
- Look the fault code up in the manual and follow the remedy.
- Functional-check speed and timer after any repair.
Symptom: Noisy / vibrates / will not reach speed
- Rebalance and re-run empty to confirm.
- Spin the rotor by hand and feel for bearing roughness.
- Inspect the drive coupling and (older units) the motor brushes.
- Replace the worn component.
- Verify speed with a tachometer and confirm smooth running.
Typical Location
Where this class of equipment is typically deployed - general reference, not this unit's own placement record.
- Central / core laboratory
- Point-of-care testing stations
- Blood bank
- Microbiology lab
Documents & Manuals
Related calculators
From BioLab, for work done with this kind of equipment.
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