Leica Biosystems ASP6025
Leica Biosystems · Model ASP6025
Simple, easy-to-use LCD touch screen with an intuitive display and easy to follow icons helps reduce operator error Accurate diagnosis is facilitated when samples are optimally processed. A built in densitometer automatically monitors ethanol concentration ensuring that specimens are processed in the proper dilution. Advanced Specimen Safety - built-in battery backup system protects tissue samples in the event of a power outage Quickly and easily view specimens through the retort viewing window to see that your specimens are fully covered during processing Leica RemoteCare Service offers remote monitoring to help identify and eliminate problems before tissue damage occurs Unique pre-melt paraffin station, the system helps avoid delays and ensures that paraffin is always available and melted prior to exchanging used paraffin Eliminate the need to mix and prepare dilutions and spend less time maintaining the processor all while ensuring optimal specimen processing Ready to Use (RTU) bottles reside in an easy to access drawer ergonomically designed to minimize spills and injuries The remote drain system easily and safely drains hot used paraffin and lowers the risk of a paraffin spill.
Key tips
- ·Run QC controls before trusting any repair - an analyzer that passes self-test can still report clinically wrong results.
- ·Rule out a reagent lot change before opening the instrument - it can look exactly like a hardware fault.
- ·Centrifuge rotors have a hard retirement age/cycle limit regardless of visible condition - don't eyeball it.
Typical Failure Modes
Compiled for this model from its own documentation and established engineering knowledge for this equipment class - not from a verified service record. Confirm against the manufacturer's service manual.
Reagent / paraffin transfer or handling fault
HighSymptoms: Stations not filling or draining, retort not filling (processor), transport arm mis-places baskets, error alarm halts the run.
Root cause: Worn pump / valve, a blocked line, a level-sensor fault, or a transport-drive / gripper fault.
Retort / chamber pressure or vacuum fault (processor)
MediumSymptoms: Pressure / vacuum not achieved, poor infiltration, seal alarm.
Root cause: Worn retort door seal, a vacuum / pressure-pump fault, or a valve.
Poor or inconsistent staining
MediumSymptoms: Slides over- / under-stained, uneven, station-time drift.
Root cause: Exhausted reagents, wrong programme, incorrect agitation, or a timing / arm fault.
Heater / paraffin-bath / oven fault
MediumSymptoms: Paraffin not molten or too hot, oven not at temperature, bath alarm.
Root cause: Heater or temperature-sensor fault.
Fume-extraction / carbon-filter fault
LowSymptoms: Reagent fumes in the room, filter-change overdue.
Root cause: Saturated carbon filter or a fan fault.
Serviceable Parts & Consumables
Serviceable items for this model, compiled from its documentation and engineering knowledge for this equipment class. Service class and relative cost are estimates, not manufacturer figures; no part numbers are given. Confirm intervals and pricing against the manufacturer.
Reagent / paraffin pump & valves
Class Periodic replacementRel. cost $$$R&R Difficult
Retort / reagent-vessel seals
Class Periodic replacementRel. cost $$R&R Fairly easy
Transport-arm drive / gripper (stainer)
Class Periodic replacementRel. cost $$$R&R Difficult
Bath / oven heater & temperature sensor
Class Major service partRel. cost $$R&R Moderate
Activated-carbon fume filter
Class Frequent wear itemRel. cost $R&R Easy
| Part | Service class | Relative cost | R&R difficulty |
|---|---|---|---|
| Reagent / paraffin pump & valves | Periodic replacement | $$$ | Difficult |
| Retort / reagent-vessel seals | Periodic replacement | $$ | Fairly easy |
| Transport-arm drive / gripper (stainer) | Periodic replacement | $$$ | Difficult |
| Bath / oven heater & temperature sensor | Major service part | $$ | Moderate |
| Activated-carbon fume filter | Frequent wear item | $ | Easy |
Relative cost: $ lowest · $$$$ highest service-part cost for this equipment class. Not a price.
PM Checklist
Preventive-maintenance tasks typical of this equipment class. Perform to the manufacturer's procedure and your facility's policy - this is general reference, not a schedule for this specific unit.
- ·Daily QC controls run and reviewed
- ·Calibration verification per assay
- ·Routine cleaning and decontamination
- ·Scheduled reagent-path and pump-tubing maintenance
Troubleshooting Approach
A starting sequence for this model, compiled from its documentation and engineering knowledge for this equipment class. Follow the manufacturer's service documentation for the actual procedure.
Symptom: QC / calibration failure across a channel or the whole system
- Run fresh controls at all levels and note which analytes fail.
- Confirm reagents are in date, correctly loaded, mixed and not bubbled.
- Run the photometer / lamp-energy check and replace the lamp if energy is low.
- Clean the sample and reagent probes, the mixers and the wash / cuvette-wash stations.
- Recalibrate the affected assay / ISE module and re-run QC.
Symptom: Sample or reagent probe clog / crash / short aspiration
- Inspect the probe for a bend or blockage and clear it (wire / sonicate per the manual).
- Run the fluidics prime and the probe-wash cycle.
- Check for a clot or fibrin in the sample and the liquid-level sensing.
- Verify probe positioning / alignment.
- Replace the probe if aspiration is still short.
Symptom: ISE electrolyte results biased or noisy / ISE calibration fails
- Run the ISE calibration and check the slope / drift against spec.
- Replace an ISE electrode or the reference that is at end of life.
- Check the ISE pinch valves and tubing for wear or air.
- Confirm the ISE standard packs are in date.
- Re-run ISE QC before releasing electrolyte results.
Symptom: High cuvette blanks / position-dependent results
- Run the cuvette blank / photometric check.
- Clean or replace worn / scratched cuvettes or the reaction segment.
- Check the cuvette-wash station nozzles and drying.
- Confirm the water / DI supply quality.
- Recalibrate and re-run QC.
Technical Specs
- Height
- 59.5 in
- Length
- 26.77 in
- Weight
- 463 lbs
- Width
- 29.53 in
Typical Location
Where this class of equipment is typically deployed - general reference, not this unit's own placement record.
- Central / core laboratory
- Point-of-care testing stations
- Blood bank
- Microbiology lab
Documents & Manuals
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Describe a symptom or error code. Bio answers from this device's own documented error codes, failure modes, parts, and guides.
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