CareFusion Alaris 8120 PCA Module
CareFusion · Model Alaris 8120 PCA Module
Alaris 8120 PCA Module for 8000 or 8015 Infusion Pump The Alaris® PCA module is a syringe-based PCA infusion device that provides quick access to total dose history and monitors trending data giving you additional tools to analyze and address a patient's response to pain therapy.
Key tips
- ·Free-flow protection must be verified on every PM - a failed anti-free-flow clamp is a direct overdose risk.
- ·Test occlusion alarms in both directions - failing to alarm when it should is more dangerous than a false alarm.
- ·Battery run-time complaints are the most common real-world nuisance call - a full charge/discharge cycle test catches most of them.
Typical Failure Modes
Compiled for this model from its own documentation and established engineering knowledge for this equipment class - not from a verified service record. Confirm against the manufacturer's service manual.
Failure / error message stops delivery
HighSymptoms: The pump alarms and displays an error message / code and stops.
Root cause: A subsystem fault indexed in the service manual - motor / drive, a sensor, set-detection, or a board.
Occlusion alarm / pressure fault
MediumSymptoms: Repeated occlusion alarms, delivery stops, or an occlusion is missed.
Root cause: Kinked or clamped line, a closed roller clamp, a positional patient tube, pressure-sensor drift, or an improperly loaded set.
Air-in-line alarm
MediumSymptoms: Frequent air-in-line alarms, delivery stops.
Root cause: Air in the set, an improperly loaded set, or an ultrasonic air-detector fault.
Flow-rate accuracy drift
MediumSymptoms: Delivered volume outside tolerance on the annual test, especially at low rates.
Root cause: Worn pumping mechanism / plunger drive.
Battery will not hold charge
MediumSymptoms: Short run time, low-battery early after a full charge.
Root cause: Aged battery pack.
Door / plunger / sensor mechanical wear
LowSymptoms: Set will not load, door will not latch, plunger grip poor.
Root cause: Worn door latch, plunger jaws, or anti-free-flow mechanism.
Serviceable Parts & Consumables
Serviceable items for this model, compiled from its documentation and engineering knowledge for this equipment class. Service class and relative cost are estimates, not manufacturer figures; no part numbers are given. Confirm intervals and pricing against the manufacturer.
Battery pack
Class Periodic replacementRel. cost $$R&R Fairly easy
Pumping mechanism / rotor / plunger drive
Class Major service partRel. cost $$$R&R Difficult
Pressure / air-detector sensor assembly
Class Major service partRel. cost $$R&R Moderate
Door / latch / anti-free-flow assembly
Class Major service partRel. cost $$R&R Moderate
Drive motor / gearbox
Class Major service partRel. cost $$$R&R Difficult
| Part | Service class | Relative cost | R&R difficulty |
|---|---|---|---|
| Battery pack | Periodic replacement | $$ | Fairly easy |
| Pumping mechanism / rotor / plunger drive | Major service part | $$$ | Difficult |
| Pressure / air-detector sensor assembly | Major service part | $$ | Moderate |
| Door / latch / anti-free-flow assembly | Major service part | $$ | Moderate |
| Drive motor / gearbox | Major service part | $$$ | Difficult |
Relative cost: $ lowest · $$$$ highest service-part cost for this equipment class. Not a price.
PM Checklist
Preventive-maintenance tasks typical of this equipment class. Perform to the manufacturer's procedure and your facility's policy - this is general reference, not a schedule for this specific unit.
- ·Occlusion pressure and flow-rate accuracy verification
- ·Battery conditioning cycle
- ·Door latch and air-in-line sensor inspection
- ·Post-drop functional check before return to service
- ·Annual PM per manufacturer schedule
Troubleshooting Approach
A starting sequence for this model, compiled from its documentation and engineering knowledge for this equipment class. Follow the manufacturer's service documentation for the actual procedure.
Symptom: Error message or code
- Note the exact error message / code.
- Look it up in the pump's technical service manual troubleshooting section.
- Use the biomed diagnostics / utilities to test the affected subsystem.
- Follow the manual's parts-replacement procedure.
- Run the scheduled-maintenance test set (including flow accuracy) after any repair.
Symptom: Occlusion or delivery problem
- Check the line for kinks, clamps and a closed roller clamp; check the patient site.
- Reload the set correctly, clearing all air.
- Confirm an approved set for this pump.
- Run the pressure / air-detector (or rotor) test in diagnostics.
- Replace the set; refer the pump if a sensor / mechanism fault is indicated.
Typical Location
Where this class of equipment is typically deployed - general reference, not this unit's own placement record.
- Patient care floors
- ICU
- OR
- Oncology / infusion centers
- Home health (portable pumps)
Documents & Manuals
No documents available for this device yet.
Safety & Recalls
Synced live from the FDA openFDA API.
- RECALL
Due to a number of modules flashed with a date and time associated with the daylight savings time (DST) adjustment that may cause connectivity issue with hospital networks. This issue only affects the Interoperability workflow for devices with a DST invalid timestamp, impacting connectivity of the PCU to the hospital network
- RECALL
Infusion pump component defect may result in interruption of patient monitoring
- RECALL
The syringe plunger grippers may fail to automatically close around the syringe plunger press when the gripper control knob has been closed.
- RECALL
The Oral Airway pouch within the PINK/RED Oxygen Delivery Module, 7700RAW, was incorrectly packaged with the 8 cm Berman Oral Airway. The pouch contained within the module is correctly labeled as 5 cm but actually contains an 8 cm Berman Oral Airway component. Therefore, the component within the pouch is incorrect. The PINK/RED Oxygen Delivery Module, 7700RAW, is intended to be used within the PINK/RED Pouch of the BROSELOW pediatric safety system. Three (3) lots (lot# 914873, lot# 914876 and lot #914878) of the PINK/RED Oxygen Delivery Module, 7700RAW, are affected by this voluntary Field Safety Corrective Action.
- RECALL
CareFusion is recalling the Alaris PC unit (model 8000 and 8015) because the Alaris PC unit will produce an audible alarm and the Alaris PC unit will display a System Error message.
Related calculators
From BioLab, for work done with this kind of equipment.
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