CareFusion Alaris 8110 Syringe Module
CareFusion · Model Alaris 8110 Syringe Module
Alaris 8110 Syringe Module for 8000 OR 8015 Infusion Pumps The Alaris Syringe module is a syringe pump designed to work with the Alaris PC unit. It combines precision instrumentation with the safeguards of the Guardrails Suite MX software, helping ensure that the right dose or rate is delivered to your patient. The syringe module is intended for facilities that use infusion for the delivery of fluids, medications, blood and blood products using continuous or intermittent delivery through clinically acceptable routes of administration (e.g. intravenous, intra-arterial or enteral).
Key tips
- ·Free-flow protection must be verified on every PM - a failed anti-free-flow clamp is a direct overdose risk.
- ·Test occlusion alarms in both directions - failing to alarm when it should is more dangerous than a false alarm.
- ·Battery run-time complaints are the most common real-world nuisance call - a full charge/discharge cycle test catches most of them.
Typical Failure Modes
Compiled for this model from its own documentation and established engineering knowledge for this equipment class - not from a verified service record. Confirm against the manufacturer's service manual.
Failure / error message stops delivery
HighSymptoms: The pump alarms and displays an error message / code and stops.
Root cause: A subsystem fault indexed in the service manual - motor / drive, a sensor, set-detection, or a board.
Occlusion alarm / pressure fault
MediumSymptoms: Repeated occlusion alarms, delivery stops, or an occlusion is missed.
Root cause: Kinked or clamped line, a closed roller clamp, a positional patient tube, pressure-sensor drift, or an improperly loaded set.
Air-in-line alarm
MediumSymptoms: Frequent air-in-line alarms, delivery stops.
Root cause: Air in the set, an improperly loaded set, or an ultrasonic air-detector fault.
Flow-rate accuracy drift
MediumSymptoms: Delivered volume outside tolerance on the annual test, especially at low rates.
Root cause: Worn pumping mechanism / plunger drive.
Battery will not hold charge
MediumSymptoms: Short run time, low-battery early after a full charge.
Root cause: Aged battery pack.
Door / plunger / sensor mechanical wear
LowSymptoms: Set will not load, door will not latch, plunger grip poor.
Root cause: Worn door latch, plunger jaws, or anti-free-flow mechanism.
Serviceable Parts & Consumables
Serviceable items for this model, compiled from its documentation and engineering knowledge for this equipment class. Service class and relative cost are estimates, not manufacturer figures; no part numbers are given. Confirm intervals and pricing against the manufacturer.
Battery pack
Class Periodic replacementRel. cost $$R&R Fairly easy
Pumping mechanism / rotor / plunger drive
Class Major service partRel. cost $$$R&R Difficult
Pressure / air-detector sensor assembly
Class Major service partRel. cost $$R&R Moderate
Door / latch / anti-free-flow assembly
Class Major service partRel. cost $$R&R Moderate
Drive motor / gearbox
Class Major service partRel. cost $$$R&R Difficult
| Part | Service class | Relative cost | R&R difficulty |
|---|---|---|---|
| Battery pack | Periodic replacement | $$ | Fairly easy |
| Pumping mechanism / rotor / plunger drive | Major service part | $$$ | Difficult |
| Pressure / air-detector sensor assembly | Major service part | $$ | Moderate |
| Door / latch / anti-free-flow assembly | Major service part | $$ | Moderate |
| Drive motor / gearbox | Major service part | $$$ | Difficult |
Relative cost: $ lowest · $$$$ highest service-part cost for this equipment class. Not a price.
PM Checklist
Preventive-maintenance tasks typical of this equipment class. Perform to the manufacturer's procedure and your facility's policy - this is general reference, not a schedule for this specific unit.
- ·Occlusion pressure and flow-rate accuracy verification
- ·Battery conditioning cycle
- ·Door latch and air-in-line sensor inspection
- ·Post-drop functional check before return to service
- ·Annual PM per manufacturer schedule
Error Codes
Extracted directly from this unit's own service manual.
MT1Stepper Motor Motor module software
Check motor wire connections, opto flag not slipping and encoder gear is not in line with opto. Chassis PCB, Control PCB.
DE1Drive Engage Detect Drive engagement software module
Control PCB
PF1Plunger Fitment Plunger fitment software module
Optos,Cables, Control PCB or Plunger assy.
PP1Profile Manager Profile storage failure
Control PCB
SC1Data Set Manager Data Set loading failure
Upload or check Data Set
Troubleshooting Approach
A starting sequence for this model, compiled from its documentation and engineering knowledge for this equipment class. Follow the manufacturer's service documentation for the actual procedure.
Symptom: Alarm with an error message / code, delivery stopped
- Note the exact error message or code from the display.
- Look it up in the pump's technical service manual troubleshooting section.
- Run the biomed diagnostics / service utilities to exercise the named subsystem (motor / drive, a sensor, set-detection, a board).
- Follow the manual's parts-replacement procedure for that fault.
- Run the full scheduled-maintenance test set, including a flow-accuracy check, after any repair.
Symptom: Occlusion alarm / pressure fault (or a missed occlusion)
- Check the line for kinks, closed clamps and a closed roller clamp; check the patient site and cannula.
- Reload the administration set correctly, clearing all air.
- Confirm the set is an approved type for this pump.
- Run the pressure-sensor / force-sensor test in the service menu.
- Replace the set; refer the pump if the pressure sensor or pumping mechanism is indicated.
Symptom: Air-in-line alarm / free-flow or feed not delivering
- Prime the set fully and reload it; tap out micro-bubbles at the drip chamber.
- Confirm the set seats correctly against the air-in-line detector / rotor.
- Clean the ultrasonic air-detector window.
- Run the air-detector (or rotor / cassette) test in diagnostics.
- Replace a worn pumping mechanism / anti-free-flow assembly if flow accuracy or detection is out.
Symptom: Battery will not hold charge / short run time
- Fully charge, then run a battery run-down / capacity test in the service menu.
- Check the charging circuit and contacts.
- Replace the battery pack when capacity is below the service limit.
- Recalibrate the battery gauge if the pump supports it.
- Confirm run time meets spec after replacement.
Typical Location
Where this class of equipment is typically deployed - general reference, not this unit's own placement record.
- Patient care floors
- ICU
- OR
- Oncology / infusion centers
- Home health (portable pumps)
Documents & Manuals
Safety & Recalls
Synced live from the FDA openFDA API.
- RECALL
Due to a number of modules flashed with a date and time associated with the daylight savings time (DST) adjustment that may cause connectivity issue with hospital networks. This issue only affects the Interoperability workflow for devices with a DST invalid timestamp, impacting connectivity of the PCU to the hospital network
- RECALL
Needle-free connector valves, either standalone or attached to extension sets, may have issues including difficulty to flush, flow issues, and partial or total occlusions, which could lead to therapy delay. Follow-up activates not required if product has already been used or was safely connected to the female luer of connecting device.
- RECALL
The syringe plunger grippers may fail to automatically close around the syringe plunger press when the gripper control knob has been closed.
- RECALL
Reports of incorrect priming volume due to manufacturing with incorrect tubing.
- RECALL
A software anomaly with the Alaris Syringe module software version 9.15 may cause an infusion to unexpectedly stop when the Syringe module is transitioning from one rate to another.
- RECALL
Channel Error code is displayed on the PC unit with an audio and visual alarm, and on the syringe module. After the error is cleared on the PCU, the syringe pump is unresponsive to key presses until the next power cycle, or the module is detached and reattached.
- RECALL
Than recall was initiated because CareFusion has identified identified a potential risk associated with the Alaris PC unit formerly known as Medley PC unit (PC Unit) model 8000 only when used with Alaris Pump module (Pump module) or Alaris Syringe module' (Syringe module), This recall notification details the potential risk and recommended steps for users to take if they encounter a specific PC
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